Factory-direct custom headwear · Serving 165 countries

5-panel · flat front

Custom 5-Panel Caps

A clean, modern five-panel front for bold graphics, flat embroidery and design-led brands.

  • MOQ 25 pcs
  • 10-working-day sampling
  • Free mockup
  • Factory-direct
Custom beige 5-panel cap with a flat brim for skate, outdoor and design-led brand programs - Crownflow Headwear Crownflow factory sample

Overview

A clean front panel for graphics.

The five-panel cap has a flatter, more architectural front than a six-panel baseball cap. That makes it ideal for large screen prints, minimal wordmarks and design-led brands that want a distinctive silhouette.

We build 5-panel caps with flat or curved brims, structured or soft fronts, and a range of closures. The pattern is adjusted to keep the front panel square and the brim shape consistent across production.

  • Clean 5-panel front for large graphics
  • Flat or curved brim options
  • Screen print, flat embroidery or woven patch
  • MOQ 25 pcs per style and colorway
25 pcsMOQ per style
10Working days sampling
FreeDigital mockup

Applications

Where this style works.

Use these starting points to match the cap to your market. We can adjust the block, fabric and decoration for a specific use case.

Skate & street

Flat-front caps for skate teams, shops and streetwear labels.

Outdoor & camp

Clean shapes for camp, hike and adventure brands.

Design-led labels

A minimal canvas for typography, graphics and art collaborations.

Merch & events

Graphic-friendly caps for festivals, launches and campaigns.

Materials & construction

Fabric choice changes the hand-feel, structure and price. These are the most common options for this style; custom fabrics can be sourced for larger programs.

Cotton twillSmooth surface for crisp screen prints and embroidery.
Cotton canvasStructured, durable option with a workwear feel.
NylonLightweight, technical look for outdoor and active ranges.
CorduroyTextured seasonal option for fashion capsules.

Decoration options

Choose the method that fits your artwork, quantity and target price. We review your file before sampling and confirm thread colors, print placement and patch edges.

Screen print

Large, flat graphics that use the full front panel.

Flat embroidery

Clean stitched marks for a more premium finish.

Woven patch

Detailed multi-color patch with a defined edge.

Heat transfer

Fine lines and gradients for complex artwork.

Customization options

Every cap can be adjusted beyond the base block. These are the details buyers most often change:

  • Flat or curved brim, custom brim width
  • Structured or soft front panel
  • Contrast binding, eyelets and undervisor
  • Custom strapback, snapback or buckle closure

Specifications

Reference specification for this style. Final measurements are confirmed on the approved sample and spec sheet.

Panels5-panel construction
CrownLow-profile, structured or soft
BrimFlat or curved
ClosureStrapback, snapback or buckle
SweatbandCotton twill
SizeOne size adjustable
Bulk production15 working days after sample approval

Related styles

Compare with other cap blocks.

Not sure this is the right shape? These styles use similar construction or target similar markets.

All cap styles
Custom mustard corduroy 6-panel cap with a structured crown for seasonal retail collections - Crownflow Headwear

6-Panel Caps

The classic structured six-panel crown, available with curved or flat brims and every decoration method.

View style
Custom brown corduroy camper cap with a short brim for heritage outdoor collections - Crownflow Headwear

Camper Caps

Short, squared brim and a clean front panel for outdoor, travel and heritage-inspired ranges.

View style
Custom olive quick-dry runner cap for running clubs, races and activewear brands - Crownflow Headwear

Runner Caps

Low-profile, featherweight caps for running and activewear, with optional reflective trim and quick-dry lining.

View style

Ready to sample this style?

Send your artwork and quantity. We will reply with a quote, a free mockup and a 10-working-day sampling plan.