Retail & DTC brands
A core silhouette for seasonal collections, brand drops and private-label ranges.
6-panel · curved brim
Custom Baseball Caps
Structured or unstructured six-panel caps with curved brims, custom embroidery and factory-direct pricing from 25 pcs.
- MOQ 25 pcs
- 10-working-day sampling
- Free mockup
- Factory-direct
Crownflow factory sample
Overview
The classic custom cap, built to your specification.
As a custom baseball cap manufacturer in Beijing, Crownflow builds this style on a proven six-panel block, then adjusts crown height, brim curve, fabric, closure and decoration to match your brand. It is the most versatile base for retail, promotional and team programs.
Choose a structured front for a crisp shape, or an unstructured crown for a softer, broken-in feel. Every order starts with a free digital mockup and a physical sample so you can check fit, color and embroidery before bulk production.
- Structured or unstructured crown, selected per market
- Curved brim with optional contrast under-visor
- Embroidery, print, woven label or leather patch
- MOQ 25 pcs per style and colorway
25 pcsMOQ per style
10Working days sampling
FreeDigital mockup
Applications
Where this style works.
Use these starting points to match the cap to your market. We can adjust the block, fabric and decoration for a specific use case.
Promotional & event merch
Fast, cost-effective caps for campaigns, giveaways and staff uniforms.
Sports clubs & teams
Team colors, crests and sponsor logos on a comfortable everyday cap.
Corporate programs
Consistent branded caps for retail staff, field teams and dealer networks.
Materials & construction
Fabric choice changes the hand-feel, structure and price. These are the most common options for this style; custom fabrics can be sourced for larger programs.
| 100% cotton twill | 260–280 gsm midweight; the default for retail-quality caps. Brushed finish available. |
|---|---|
| Cotton canvas | Heavier, textured hand-feel for workwear, outdoor and heritage labels. |
| Performance polyester | Lightweight, moisture-wicking option for golf, running and active programs. |
| Washed cotton | Garment-washed for a soft, vintage look; popular for dad-cap programs. |
Decoration options
Choose the method that fits your artwork, quantity and target price. We review your file before sampling and confirm thread colors, print placement and patch edges.
3D embroidery
Foam-backed raised logo on the front panel. Best for bold crests and short brand names.
Flat embroidery
Precise, durable detail for small text, monograms and multi-color marks.
Screen print
Opaque graphics for large front or back artwork; efficient at higher quantities.
Leather patch
Debossed or laser-engraved patch for a premium, heritage finish.
Customization options
Every cap can be adjusted beyond the base block. These are the details buyers most often change:
- Pantone-matched fabric dyeing and contrast piping
- Custom crown height, brim length and brim curve
- Woven neck label, size label, flag tag and inside taping
- Custom polybag, hang tag and retail-ready packing
Specifications
Reference specification for this style. Final measurements are confirmed on the approved sample and spec sheet.
| Panels | 6-panel construction |
|---|---|
| Crown | Structured or unstructured |
| Brim | Curved, pre-curved or custom curve |
| Closure | Metal buckle, plastic snap or hook-and-loop |
| Sweatband | Cotton twill or performance moisture-wicking |
| Size | One size adjustable, or custom size grading |
| Bulk production | 15 working days after sample approval |
Related styles
Compare with other cap blocks.
Not sure this is the right shape? These styles use similar construction or target similar markets.
Trucker Hats
Foam-front or cotton-front trucker hats with breathable mesh backs, custom patches and low-MOQ production.
View style
Dad Hats
Low-profile, soft-crown and garment-washed caps for retail, lifestyle and direct-to-consumer labels.
View style
Snapback Caps
Flat brim, high crown and adjustable snap closure for streetwear, music and branded merchandise.
View styleReady to sample this style?
Send your artwork and quantity. We will reply with a quote, a free mockup and a 10-working-day sampling plan.