Factory-direct custom headwear · Serving 165 countries

6-panel · structured

Custom 6-Panel Caps

The classic structured six-panel crown, available with curved or flat brims and every decoration method.

  • MOQ 25 pcs
  • 10-working-day sampling
  • Free mockup
  • Factory-direct
Custom mustard corduroy 6-panel cap with a structured crown for seasonal retail collections - Crownflow Headwear Crownflow factory sample

Overview

The structured standard.

The six-panel cap is the benchmark for a structured, comfortable fit. Crown seams distribute shape evenly, making it a reliable base for corporate, golf, team and retail programs.

Crown height, panel stiffness and brim curve are all adjustable. We can keep the classic look or push it toward a modern flat-brim profile, then add embroidery, patches or printed graphics.

  • Classic structured 6-panel crown
  • Curved or flat brim profiles
  • 3D embroidery, patch, print or woven label
  • MOQ 25 pcs per style and colorway
25 pcsMOQ per style
10Working days sampling
FreeDigital mockup

Applications

Where this style works.

Use these starting points to match the cap to your market. We can adjust the block, fabric and decoration for a specific use case.

Corporate & dealer

Consistent branded caps for staff, dealers and corporate gifting.

Golf & team

Structured caps for clubs, tournaments and sports teams.

Retail

A core shape for private-label and seasonal collections.

Promotional

Reliable, comfortable caps for high-volume campaigns.

Materials & construction

Fabric choice changes the hand-feel, structure and price. These are the most common options for this style; custom fabrics can be sourced for larger programs.

Cotton twillStandard retail fabric with a smooth embroidery surface.
Performance polyesterLightweight, moisture-wicking option for sport programs.
Wool blendPremium structured option for heritage and winter ranges.
Cotton canvasDurable, textured option for workwear and outdoor.

Decoration options

Choose the method that fits your artwork, quantity and target price. We review your file before sampling and confirm thread colors, print placement and patch edges.

3D embroidery

Raised front logo with clean edges and strong contrast.

Flat embroidery

Detailed multi-color marks for corporate and club crests.

Screen print

Bold graphics for front, side or back panels.

Woven label

Clean private-label branding with fine detail.

Customization options

Every cap can be adjusted beyond the base block. These are the details buyers most often change:

  • Crown height and panel stiffness adjustment
  • Curved or flat brim with custom width
  • Contrast piping, eyelets and undervisor
  • Custom closure and inside taping

Specifications

Reference specification for this style. Final measurements are confirmed on the approved sample and spec sheet.

Panels6-panel construction
CrownStructured
BrimCurved or flat
ClosureSnapback, buckle or hook-and-loop
SweatbandCotton or performance
SizeOne size adjustable
Bulk production15 working days after sample approval

Related styles

Compare with other cap blocks.

Not sure this is the right shape? These styles use similar construction or target similar markets.

All cap styles
Custom burgundy 6-panel baseball cap with an embroidery-ready front panel for retail brands - Crownflow Headwear

Baseball Caps

Structured or unstructured six-panel caps with curved brims, custom embroidery and factory-direct pricing from 25 pcs.

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Custom navy flat-brim snapback cap with white piping and adjustable closure for streetwear brands - Crownflow Headwear

Snapback Caps

Flat brim, high crown and adjustable snap closure for streetwear, music and branded merchandise.

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Custom grey performance golf cap with laser-cut ventilation for club and corporate programs - Crownflow Headwear

Golf Caps

Lightweight performance caps with moisture-wicking sweatbands and clean embroidery for clubs, resorts and corporate events.

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Ready to sample this style?

Send your artwork and quantity. We will reply with a quote, a free mockup and a 10-working-day sampling plan.